( Reaffirmed 2001 ) ZS:4561(Part V)-1968 Indian Stbndurd SPECIFICATION PART V Lubricating Chairman SRRI R. C. TANDON FOR OIL CANS LEVER TYPE OIL CANS Sectional Committee, EDC 63 Equipment Representing Railway Board ( Ministry of Railwtcys ) Members Ministry of Defense (DO1 ) M.AJ I. J. S. BASEI MAJ M. R. SATCEIIDANANDHAM ( Alternate ) Heavy Electricale ( India ) Limited, Bhopel Sam A. K. CHATTERJEE Limited, Engineering Corporation SHBI A. K. DAS~UPTA Heevy Durgepur Tecelemit ( Hind ) Limited, Calcutta SHBI A. DONALD SRBI S. K. DEY ( Rlrernare ) Indian Institute of Petroleum ( CSIR ), Dehre SHFUP. K. GOEL Dun SHBI B. D. GUJF~ATI ( Alternote ) Fritz and Singh Private Limitea. Calcutta Ssar GUIWIT SIN~H SHRI J. P. BANERJEE ( Alternate ) Directorate General of Supplies & Disposals SHBI S. KRISENAN Central Mechanical Engineering Reneerch InatiSHBI R. K. MUKHERJEE tute ( CSIR ). Durgapur SRRI L. A. CAATELIER ( Alternate ) Ashok Leyland Limited, Madras SABI R. RA~.~AKRISXNAN The Fertilizer Corporation of India Ltd, Sindri SARI B. K. SEN Hindustan Steel Limited, Ranchi SHRIB. R. SINW SHRI SUBIMALGBOSH ( Afternate ) SHRI M. V. PATAN~AR, Director General, IS1 ( Ex-o_@cio Member ) Director ( Mech Engg ) Secretary SHUI B. L. RAINA Assistant Director ( Mech Engg ), ISI Panel Convener SHRI S. P. TRIPATHI for Oil Cans, EDC 63 : R3 Chief Inspeqorete of General Stores ( Ministry of Defence ), Kanpur Member Srrsr XI. L. DHUPAR ( Alternate to Shri S. P. Tripethi ) INDIAN STANDARDS INSTITUTION MARG MANAK BWAVAN, 9 BAHADUR SHAH ZAFAR NEW DELHI IS : 4561( Part V ) - 1968 Indian Standard SPECIFICATION PART V FOR OIL CANS LEVER TYPE OIL CANS 0. FOREWORD 0.1 This Indian Standard ( Part V) was adopted by the Indian Standards Institution on 26 July 1968, after the draft finalized by the Lubricating Equipment Sectional Committee had been approved by the Mechanical Engineering Division Council. 0.2 This standard lays down the requirements and the methods of test for three types of lever type oil cans commonly used in this country. The main difference in the three typesof oil cans lies in the material and manufacture of the spouts and their fixing arrangement to the faucets. For use, the nozzle is directed over or into the oiler hole and the lever is pressed to push the outer barrel upwards and at the same time lift the ball up. Simultaneously the oil is pushed out and flows through the nozzle into oiler hole. The operation is repeated in quick succession till the required lubrication is achieved. 0.3 This standard Part Part Part Part Part 0.4 While following: I II III IV V is being Conical Feeding Lever issued in the following oil cans oil cans spout oil cans assistance has been derived 250 from the ml rigid type oil cans five parts: Light duty oil cans Detachable preparing this standard IND/GS/1146 Specification for cans oil, lubricating spout. Ministry of Defence, Government of India. IND/GS/ll68 Specification for cans oil, filling, shock coloured 4 pint. Ministry of Defence, Government Drawing No. CSDS/T & I/12 ( b ) Cans oil, ) Ministry of Defence, Government of India. absorber grey of India. pint, fold over spout. requirement of 01 calculated, 0.5 For the purpose of deciding whether a particular this standard is complied with, the final value, observed 2 IS : 4561 ( Part V ) - 1968 expressing the result of a test, shall be rounded off in accordance with The number af significant places retained in the rounded IS : 2-1960*. off value should be the same as that of the specified value in this standard. . 1. SCOPE 1.1 This standard ( Part V ) covers cans for general purposes. 2. NOMENCLATURE the requirements for lever type c:l 2.1 For Fig. the purpose 1 shall apply. of this standard, the nomenclature as given in 3. TYPES 3.1 The lever type oil cans shall be of the following a) Lever b) Lever c) Lever type oil cans, type oil cans, type oil cans, rigid spout ( Type flexible spout fold over spout A ); types: ( Type B ); and ( Type C ). 4. MATERIAL 4.1 The body, faucet, cap, handle; lever, bracket and neck tube for oil cans of Types B and C and spouts for oil cans of Types A and Cshall be manufactured from tinplate of Best Coke Grade (BC) conforming to IS : 597-19627. 4.2 The collar, nozzle and nut for oil can of Type A; screwed neck, nut union, plug end, nozzle end and nozzle adapter for oil can of Type B; packing gland, packing nut, taper plug, nozzle, blind cap, thread boss and extension for oil can of Type C shall be manufactured from free cutting brass conforming to IS: 319-1962$. 4.3 The outer barrel and the inner barrel brass tubing conforming to IS : 407-1961s. 4.4 The valves shall percent carbon and IS : 1501-1959;; ). shall be manufactured from be manufactured from steel having 0.85 to I.00 shall have a hardness of 700 to 800 HY (see *Rules for rounding off numerical values ( revised ). tSpecificat,ion for black plate for tinning and tinplate ( pack rolled $Sperifiration for free cutting brass rods and swtions ( revised ). $Specification for brass t,ubes for general purposes ( revised ). i;hIethods for \-ickers hardness teat for steel. ) ( revised ). 3 IS : 4561 ( Part V ) - 1968 4.5 The springs shall be manufactured Grade 3 of IS : 727-1964*. from steel wire conforming to 4.6 The nozzle for oil cans of Type B shall be manufactured tubing conforming to IS : 2501-1963). from copper from 4.7 The flexible spout for oil cans of Type B shall be manufactured steel strips and asbestos strings. Cap 4.8 The pins shall be manufactured from tinned mild steel rods. washer and packing gland washer for oil cans of Type C shall be manuThe stopper factured from synthetic rubber or curried buffalo leather. spring for oil can of Type 3 shall be manufactured from brass sheet 0.7 mm thick. Spring washer of oil cans of Type C shall be manufactured from phosphor bronze. 4.9 The brackets shall be made from l-2 mm tinned mild steel sheet, 5. CAPACITY AND DIMENSIONS 5.1 The capacity of the oil cans shall be as follows: Type A : 5.2 The main Fig. 2, 3 and-4. 5.2.1 5.2.2 Thread dimensions for lever Capacity ml 250 250 125 type oil cans are indicated in Dimensions for barrel and springs shall be as shown in Fig. 5. form for round thread shall be as shown in Fig. 6. 6. MANUFACTURE 6.1 The body and the faucet for oil cans shall be pressed out from single sheet. The faucet soldered all round. shall be tightly fitted over the body and securely 6.2 The inner barrel shall be a good slide fit into the outer barrel. The valve seating on the barrels shall be even and smooth so that the valves sit properly and there is no back flow of oil while pumping. The pumping mechanism shall work without any undue stiffness and play. (revised 1. *Hard dimwn cerbon steel wire for springs for general engineering purposes tSpeciflcation for copper tubes for general engineering purposes. 4 IS : 4561 (Part 6.3 The nozzle V) - 1968 for oil cans of Type A shall be push fit over the spout and securely soldered all round. The movement of the flexible spout for oil cans of Type B shall neither be too stiff nor too loose and there shal! be no leakage through the coils. 6.4 The threads shall be full and accurate. 6.5 The oil cans shall be painted on the exterior with a suitable paint such as conforming to IS : 2932-1964*. The colour of paint shall be as agreed to between the purchaser and the supplier. 7. WORKMANSHIP other defects. for oil cans given any of Type B shall be zinc other suitable surface cracks and uneven AND FINISH sharp edges and 7.1 The oil cans shall be free from splits, dents, burrs, 7.2 The flexible metallic tubing plated (see IS : 1573-1960t ) or treatment. 7.3 The washers shall edges which may cause be perfectly flat, free from leakage of the oil. and shall be firmly 7.4 The painting shall be uniform The paint coatings shall surface. shall not flake off. 8. DIBICNATION be free from uncovered adherent to surface and 8.1 The lever type oil cans shall be designated a) commonly b) type, and of this standard. c) number used name, by: Example: A lever type 011 can of Type B shall be designated Oil Can B, IS : 4561 ( Part V ) as: 9. MARKING 9.1 The lever type oil cans shall be marked trade mark, type and the capacity. (b) with manufacturer's i'ype name, `*Specification for ansmel, synthetic, finishing, colour as required. tSpecific&ion for zinc plating. exterior, 1 (8) undercoating. IS : 4561 ( Part 9.1.1 The Mark. V ) - 1968 oil calls may also be marked with the ISI Certification NOTE -The use of the IS1 Certification -Mark is governed by the provisions of the Indian Standards Institution ( Certificat.ion Marks ) Act, and the Rules and Regulations made thereunder. Presence of this mark on products covered by an Indian Standard conveys the assurance that they have been produced to opmply with the requiremen& of that standard, under a well-defined system of inspection, testing and quality control during production. This system, which is devised and supervised by IS1 and operated by ~11eproducer, has the further safeguard that the Ilroduct,s as actually marketed are continuously checked by 181 for conformity to the standard. Details of conditions, under which a licenoe for the use of the ISI Certification Xark may be granted to manufacturers or processors, may be obtained from the Indian Standards Institution. 10. PACKING 10.1 The oil cans shall be given a flow coating with any corrosion Fluid conforming to IS : 1153preventive fluid at room temperature. 1957* is one of the fluids suitable for this purpose. Each oil can shall be securely wrapped in waxed pip:r and then packed in good qualit,y waterproof packings. The packings shall be securely encased in wooden cases and shall be marked with manufacturer's name or trade-mark and the description of the contents. 10.1.1 The wooden cation Mark (see NOTE cases may also under 9.1.1). be marked with the IS1 Certifi- 11. SAMPLING 11.1 Unless otherwise agreed to between the sampling plan as given in Appendix further information reference may be made 12. TESTS 12.1 Discharge Test - The shall' not be less than 8 ml. 12.2 Leakage is turned up 12.3 discharge of oil from oil cans in 10 strokes the buyer and the supplier A shall be followed. For to IS : 2500 ( Part I )-19637 `rest - There shall be no leakage of oil when the oil can side down with the nozzle opening closed. Compression Test 12.3.1 The conical spring, the valve spring and the pin spring shall be kept closed under a load of 125 gf, 250 gf, 2000 gf respectively so *Specification for temporary desposited. Wampling inspection tables: defect. corrosion Part I preventive, fluid, hard film, solvent Inspection by attributes and by count of IS : 4561( Part V ) - 1968 as to have coil to coil contact for 5 minutes and the load released. spring shall show no sign of permanent set at the end of the test. 12.3.2 The springs, when completely closed and in quick succession, shall show no sign of permanent released set. 200 The times APPENDIX A ( Clause 11.1 ) SCALE A-l. OF SAMPLING AND CRITERIA FOR CONFORMITY SCALE OF SAMPLING A-l.1 Lot - In any consignment, all the oil cans of the same type and manufactured from the same material under essentially similar conditions of production shall be grouped together to constitute a lot. A-1.2 For ascertaining the conformity of the lot to the requirements of the specification, tests shall be carried out for each lot separately. The number of oil cans to be selected at random for this purpose shall be in accordance with co1 1 and 2 of Table 1. TABLE i SAMPLE SIZE AND CRITERIA FOR CONFORMITY PERMISSIBLE NTJXBER OF DEFECTIVES NUMBER OR OIL CANS INTEELOT N (1) 50 51 ,, 150 151 ,, 300 SAIKPLE SIZE (I', 5 8 13 up to (3) 0 1 B 301 500 501 &d above 3 A-1.3 The oil cans for the testing shall be selected at random from the lot. In order to ensure the randomness of selection, random number In case such tables are not available, the followtables shall be used. ing procedure for selection may be adopted: from any oil can in the lot, count them in one order as where r is the integral part of K/n ( N being the lot size and n the sample size ). Every rth oil can thus counted shall be selected to constitute the sample. up to r and so on, 1,2,3,..............., 7 Starting IS : 4561 ( Part V ) - 1968 A-l.4 When the oil cans for the sample are to be selected from the packaged cases, a suitable number of cases ( not less than 20 percent of the total cases in the lot subject to a minimum of 2 cases ) shall be first chosen at random. From each of the cases so chosen, an approximately equal number of cans shall be picked up from different parts so as to obtain the required number of cans for the sample as specified in co1 2 of Table 1. A-2. NUMBER OF TESTS AND CRITERIA FOR CONFORMITY according to A-l.2 shall be examined for capacity and dimensions ( see 5 ), manufacture ( see 6); workmanship and finish ( see 7 ), and tests ( see 12 ). The lot shall. be considered as having satisfied the requirements of the standard, if the number of defective cans failing to meet the requirements for any one or more of the characteristics is less than or equal to the permissible number of defectives given in co1 3 of Table 1. A-2.1 The oil cans selected I4OZZLE \ \/ \ ,_ M&?ZLE END / FLEXIBLE SPOUT 1 PLUG EN0 TOP FOR SPRING SCREWED CAP FAUCET\ BARAEL,INNER BRACKET VALVE SPRING BARREL,OUTER CONICAL SPRING FIG. 1 NOMEIWLATURE FOR LF,VER TYPE GIL CANS - 0.56 NOTE - Dimensions tire approximele All dimensions and for guidance only, in millimetres. FIQ. 2 DIMENSIONS FOR LEVER TYPE OIL CANS, TYPE r\ ASBESTOS STR:N,O ENLARGED DETAIL OF FLEXIBLE SPOUT NOTE - Dimensions are approximate All dimonsious and for guidance only. in millimet~res. FIG. 3 DIMENSIONS FOR LEVER TYPE OIL CANS, `TYPE B --7 6-59 i THREAO SPRING BOSS WASHE \-BLIND CAP hPOUT j I I \ \ \ I iz \\ \ - I- NOTE - Dimensions are approximate and for guidance only. All dimensions in millimetres. FIG. 4 DIMENSIONSFOR LEVER TYPE OIL CANS, TYPE C IS : 4561 ( Part V ) - 1968 I -151 -I- -0.56 : 66 -111 -0.63 - 0.63 1 BARREL,OUTER d FOR TYPE 6 FOR TVqES h &C BARREL, INNER 11INT b-4 IN1DIA VALVE SPRING PIN SPRING All dimensions in millimetres. FIG. -I Ct7INTDiA CONICAL SPRING 5 DIMENSIONS FOR BARRELS AND SPRINGS FOR LEVER TYPE OIL CANS 13 - r; NOMINAL SlZr: PITCH P DEPTH : ! H I RADIUS R EXTERNAL THREAD I MZejor Dia INTEBNAL THREAD D _-Max 38 x 2.54 2'54 0.635 0.792 39.497 Min 39.243 Minor Dia d Major Dia D Minor Dia d ._______ Max 38'227 Min 37'973 Max 40.056 Mill 39.776 Max 38.786 Mh 38.481 All dimensions in millimetres. FIG. 6 DIMENSIONS FOR ROUND T::YAD